DeltaV-Seal™ reduces greenhouse emissions
Jo Shailes on Case Studies · Nov 01, 2021
In fertilizer production, high-quality phosphorus fertilizers require nitric acid as a key ingredient, which is usually synthesized via the Ostwald process on-site (oxidizing of ammonia before combining with water). This form of nitric acid synthesis is a cornerstone of any modern fertilizer production facility. However, this process can cause nitrous oxide to leak from the nitric acid lines, and it is 296 times more potent than carbon dioxide.
The customer is a global manufacturer of agricultural fertilizer products with several large facilities in Europe and North America. The customer was experiencing constant flange leakage on their nitric acid lines due to the use of traditional spiral-wound gaskets, leading to regular expensive shutdowns and HSE implications. The customer wanted to eliminate nitrous oxide emissions from the lines to increase safety and reduce environmental effects.
All valves and fittings on the nitric acid lines were stainless steel 316L with the associated piping 304L. Pipeotech put forward the 316L DeltaV-Seal as a long-term sealing solution. The material match ensures corrosion resistance and galvanic compatibility, and the extensive product testing and certification provides the customer confidence that a long-lasting and gas-tight seal can be achieved.
DeltaV-Seal was installed and monitored with zero leakage reported since the initial bolt-up. Installation of DeltaV-Seal provides a gas-tight and maintenance-free sealing solution. In this example, gasket selection has played an important role in creating a safer, more profitable and environmentally sustainable facility.
For more information, contact us
contact usMore from Case Studies
Reducing ATEX zoning within a biogas plant
James Knights on Case Studies · Nov 11, 2022
Local regulation of a biogas plant in Western Europe required ATEX zoning. Utilizing several technical standards including EN1127, EN1591, and Pipeotech's extensive library of product testing, it has…
Cleaned gaskets within a peroxide system of a chemical processing plant
James Knights on Case Studies · Oct 11, 2022
Ensuring product quality and plant safety with a clean, bespoke, tight, and durable seal. The DeltaV-Seal enabled a manufacturer of peroxide to ensure their product was made safely and was free of…
Corporate environmental responsibility ‘done right’ with long-term methane mitigation by design
Jo Shailes on Case Studies · Nov 02, 2021
Methane is one of the most potent greenhouse gases and avoiding leakage is a priority when using methane systems. Methane also ignites easily, so there are clear and immediate HSE incentives for…
Gasket ensures a long-lasting seal
James Knights on Case Studies · Nov 02, 2021
In manufacturing fertilizer, ammonium nitrate is added to the process, and traditional, spiral wound and Gylon gasket technology often deteriorate in these conditions, resulting in leaks. This is…
ATEX zoning unnecessary with DeltaV-Seal™
Jo Shailes on Case Studies · Nov 01, 2021
During final assembly in the factory, cars are filled with fuel before being transported to their final destination. To facilitate this, fuel lines run throughout the facility. However, along the…
DeltaV-Seal™ stops flammable leakage, prevent fires
Jo Shailes on Case Studies · Nov 01, 2021
In facilities that use hot oil heat transfer fluid systems, fire hazards are a significant challenge due to the combination of organic combustible liquids, which run at temperatures above their flash…
DeltaV-Seal™ prevent fires, promote safe environment
Jo Shailes on Case Studies · Nov 01, 2021
The use of hot oil systems in manufacturing presents challenges when traditional gaskets breakdown and cause leakage. As liquids in the system are kept at a temperature above their flash point, when…
DeltaV-Seal™ prevents leaks and pipe corrosion
Jo Shailes on Case Studies · Nov 01, 2021
In district heating and cooling, generic spiral wound gaskets frequently cannot cope with the cyclical temperature conditions and often fail, leading to leakages and corrosion of the pipeline. This…
DeltaV-Seal™ performs under extreme marine conditions
Jo Shailes on Case Studies · Nov 01, 2021
Importing ship-to-shore Liquefied Natural Gas (LNG) requires robust and efficient pipeline seals that are compliant with high environmental standards. The thermal cycling caused by the cryogenic…
In conversation with: Odd Skagestad, GE Healthcare Lindesnes
Peter Barter on Case Studies · Jun 02, 2021
We recently spent some time talking with technical engineer Odd Skagestad from GE Healthcare Lindesnes about how DeltaV-Seal™ technology has impacted operations at a world-leading pharmaceutical…
Pipeotech’s reach goes atomic
Peter Barter on Case Studies · Jan 05, 2021
Pipeotech has taken gasket tightness to new microscopic levels by supplying DeltaV-Seal™ to European Spallation Source, the world’s most powerful neutron source, in Lund, Sweden. The new research…
VARD finds the perfect fit
Jo Shailes on Case Studies · Nov 11, 2020
Norwegian-based shipbuilder VARD has been installing Pipeotech’s DeltaV-Seal™ in its vessels since 2016 and the cost-saving benefits have been very clear to Johny Morland, Principal Engineer, QA and…
Corrosive influence - The dangers of galvanic corrosion for pipelines
Peter Barter on Case Studies · Apr 22, 2020
Prevention is always better than a cure. Avoiding issues in the first place, rather than attending to them once they’ve occurred, is plain common sense. So why do so many industrial facilities…
Pipeline safety – How gasket choices can mitigate health and safety risks
Peter Barter on Case Studies · Jan 31, 2020
Nothing is as important as health and safety when it comes to industrial facilities. However, a critical component in piping systems is often overlooked, viewed as a consumable rather than a key to…
Stopping expensive leakages at historic brewing facility
Peter Barter on Case Studies · Jan 31, 2020
With the title of ‘the oldest brewery in Norway’, the Aass brewery is about as close as it gets to being a Norwegian institution. Situated on the banks of the river in the busy port city of Drammen…
DeltaV-Seal™ replaces kammprofile gaskets at critical distribution facility
Jo Shailes on Case Studies · Jun 12, 2019
After a long relationship utilizing kammprofile gasket technology, Norwegian LPG distributor PrimaGaz Norge AS has decided to abandon the old kammprofile gasket design in favor of the new DeltaV-Seal…
Flare tip leakage is too hot to handle for the competition
Jo Shailes on Case Studies · May 15, 2019
Alba Gaskets is called upon to provide a solution for Flare Tip flange leak A North Sea Operator came to Alba Gaskets with a problem affecting a Flare line on their platform, which had been…
Exceeding gas-tight sealing strengths and eliminating ATEX zones
Peter Barter on Case Studies · May 08, 2019
Gaskets seals are generally the consumables often selected at the last moment in a design project and carry few expectations. Although viewed as less significant, this consumable can have the most…
Intergas exclusively use DeltaV-Seal™
Jo Shailes on Case Studies · Mar 26, 2019
Following a highly successful test period, Intergas AS has announced that the DeltaV-Seal has been named as their exclusive seal of choice for all current and future liquefied natural gas operations.…
